Chemical Industry

Manufacturing Unit - Angola

Project:
Design of a new manufacturing unit for the production of detergents and cosmetics.

Technical description:
Design, manufacture and installation of a new manufacturing unit for the production of cosmetic products 100% automatic, from receipt of raw materials to the production of the final product, are pre-programmed recipes used by the client automatically controlling the introduction of raw materials (per sample), including treated water and brine (ring hot and cold water). Installation of boiler superheated water (3721 kW) with chimney stainless steel AISI-304, for heating products and hot water ring.

For all this process has installed a cleaning system (CIP unit) so that in an automated way, to be washed all circuits and equipment totaling 64 circuits cleaning.
To put this process into operation were used various areas of about 3.000 m piping, 382 automatic butterfly valve, 34 pumps, 3 panels clips, etc..

Areas:
• Storage area (Tank’s Farm):
6 - Tank vertical cylindrical stainless steel AISI-316, cap. 45.000 L;
2 - Tank vertical cylindrical in high density polyethylene (PEAD), cap. 45.000 L.

• Production area (production island):
1 - Reactor vertical cylindrical stainless steel AISI-316, cap. 500 L;
1 - Pre-mixer vertical cylindrical stainless steel AISI-316, cap. 750 L;
2 - Pre-mixer vertical cylindrical stainless steel AISI-316 cap. 1.500 L;
1 - Mixer vertical cylindrical stainless steel AISI-316 cap. 5.000 L;
2 - Mixer vertical cylindrical stainless steel AISI-316 cap. 10.000 L;

• Storage area (final product):
6 - Tank vertical cylindrical stainless steel AISI-316, cap. 10.000 L;
6 - Tank vertical cylindrical stainless steel AISI-316, cap. 20.000 L;

• Area cleaning (CIP):
2 - Tank vertical cylindrical stainless steel AISI-316, cap. 10.000 L;
2 - Tank isothermal vertical cylindrical stainless steel AISI-316, cap. 20.000 L;

• Storage area hot water:
1 - Tank isothermal vertical cylindrical stainless steel AISI-316, cap. 10.000 L;

• Área of brine:
2 - Tank vertical cylindrical stainless steel AISI-316, cap. 3.000 L;
1 - Table with blender 2,2 kW 3.000 rpm;

• Filling area:
2 - Tank vertical cylindrical ""lung"" in stainless steel AISI-316 cap. 1.000 L.
Installation of access ladders and passerelles with balconies protection in some work units.
  • Production island
  • Boiler superheated water
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3720-454 Oliveira de Azeméis

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geral@fazendaesilva.pt
Fazenda e Silva Lda.
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